blog
  • Rainy Season Excavator Maintenance Guide
    Rainy Season Excavator Maintenance Guide Jun 24, 2024
    The rainy season poses a significant challenge to heavy equipment like excavators. Continuous rainfall and humid environments not only affect the excavator's operational efficiency but can also lead to severe mechanical damage. This article provides detailed instructions on how to protect and maintain your excavator during the rainy season to ensure it operates efficiently and safely.   1. Safe Parking Location Elevated Parking After completing work in the rainy season, the excavator should be parked in a high and firm location. This measure can effectively prevent the equipment from being damaged by landslides, mudslides, or flooding. Avoid low-lying areas and regions prone to landslides when choosing a parking spot to ensure the equipment is in a safe location.   Comprehensive Shutdown After parking, ensure all doors and windows of the excavator are tightly closed to prevent rainwater from entering. Cut off the main power supply of the machine and check if the fuel tank and hydraulic oil tank caps are tightly sealed. Even if the water recedes, do not start the excavator immediately. First, hoist the equipment to a safe location for cleaning, then conduct thorough inspections and repairs of all systems.     2. Engine Section Inspection Removing the Air Filter First, check if the intake system has water. If there is water in the cylinder, disassemble the engine for thorough cleaning. Do not use the method of rotating the crankshaft to expel water from the cylinder liner through the injector hole, as this can damage the cylinder liner components.   Oil Inspection Check the oil dipstick to see if the oil level has increased and whether the oil contains mud and water. The best approach is to disassemble the entire engine for repair. If this is not possible, perform partial disassembly and cleaning on the machine. After cleaning, replace the engine oil, oil filter, and other maintenance items with new ones to ensure normal engine operation.   Fuel Tank Inspection If the fuel tank has water, first drain the water from the bottom of the tank. Let the diesel in the tank settle, then use it for cleaning. Wash the tank with water under certain pressure, wipe it clean with a cloth, especially the partitions and corners inside the tank. Finally, rinse the tank with diesel. Disassemble and clean the low-pressure and return lines from the tank to the fuel pump, and dry them with compressed air.   3. Hydraulic System and Transmission Components Cleaning the Hydraulic System The hydraulic oil tank is usually sealed. If mud and water get in, drain the oil and water from the tank, thoroughly clean the tank and pipelines, add new hydraulic oil, and replace the filter.   Inspecting the Hydraulic Pump Loosen the drain screw on the hydraulic pump and check if the drained oil contains water. If there is no water, inspect the control valves and other components (including the hydraulic oil cooler). If no water is found, the main pump, high-pressure oil circuit, and working devices are considered normal.   4. Electrical Components and Circuits Cleaning Electrical Equipment Remove the starter, generator, and instrument panel from the excavator. Clean them with diesel and dry them thoroughly. Check the entire electrical circuit and connections for rust or damage. Grind off the rust or replace the relevant parts if necessary.   Startup Check After cleaning and inspection, start the machine to test for any alarms. Test all working devices of the excavator to ensure they operate normally.     5. Routine Maintenance and Protection Regular Inspections and Maintenance During the rainy season, regular inspection and maintenance of the excavator are crucial. After each day's work, check for water ingress and damage in all parts of the equipment and perform timely maintenance.   Protective Measures To prevent rainwater from eroding the excavator, consider building a shelter or using waterproof covers when parking. Minimize operations during heavy rain. If necessary, add extra protective measures during operations, such as waterproof cloths and mudguards.   Operational Precautions When operating an excavator in the rainy season, the operator should pay special attention to the machine's operating status. Avoid prolonged work in deep water or muddy areas to prevent the equipment from getting stuck or waterlogged. Continuously monitor the equipment's indicators during operation and stop immediately for inspection if any abnormalities are detected.   Water Damage Handling If the excavator is submerged, do not start the machine or turn on the main power switch. Hoist the equipment to a safe location, thoroughly clean all parts, and then inspect and repair. Ensure that electrical equipment and hydraulic systems are completely dry and free of water before restarting.   As your trusted excavator OEM partner, LTMG offers reliable technical advice and professional assistance to help you maintain your equipment, even in challenging conditions. Our quality machines are built for durability and efficiency, making them an excellent choice for your construction needs. Try LTMG excavators and experience dependable performance and support.  
  • 10 Essential Techniques to Reduce Excavator Fuel Consumption and Boost Efficiency
    10 Essential Techniques to Reduce Excavator Fuel Consumption and Boost Efficiency Aug 21, 2024
    In modern construction and engineering projects, excavators play an indispensable role. However, in daily operations, many excavator operators overlook how to optimize their actions to reduce fuel consumption and improve work efficiency. This article offers practical tips to help you operate excavators more effectively, save fuel, and boost productivity.   1. Plan Ahead to Avoid Inefficient Operations Fuel consumed during unnecessary excavator movements is almost entirely wasted. Therefore, it's crucial to develop a detailed work plan based on the construction site conditions before each operation. Proper planning can help avoid unnecessary actions, thereby reducing fuel consumption and improving work efficiency.   2. Utilize Optimal Digging Angles During excavation, when the bucket cylinder and linkage, as well as the arm cylinder and arm, are at a 90° angle, the digging force is at its maximum. Operators should aim to dig at this angle to achieve optimal work efficiency. This not only reduces equipment wear but also significantly lowers fuel consumption.     3. Master Ground Digging Techniques When digging on the ground, maintain the bucket or ripper floor angle at approximately 30° and retract the arm. When the arm is nearly vertical, the digging force is strongest. This technique not only allows for greater load capacity but also saves fuel, making the digging process more efficient.   4. Control the Operating Radius At the start of digging, do not extend the arm to its maximum range. The ideal approach is to begin digging at about 80% of the arm’s operating radius. As the operating radius increases, the digging force decreases, making the operation more difficult. Therefore, especially for novice operators, it's important not to sacrifice efficiency for a larger operating range.   5. Maintain Consistent Loading Heights During loading operations, try to keep the excavator at a higher position, so that the truck is parked at the same height as the working surface. Just like handing over an object from a higher position is easier than from a lower one, the same principle applies to excavators. The less effort the excavator exerts, the lower the fuel consumption.     6. Segmental Digging Is More Economical When performing deep excavation, it is advisable to use a segmented approach, digging in three layers: top, middle, and bottom. If you dig directly from the bottom to the top, the operating range increases, the digging force becomes greater, and the excavator may need to increase output torque, reducing flow output. This not only lowers work efficiency but also consumes more fuel.   7. Optimize Swing Angles During loading operations, the excavator’s swing angle should not exceed 60°, with the optimal range being 30° to 45°. The smaller the angle, the faster the swing, the higher the work efficiency, and the lower the fuel consumption. Optimizing the swing angle can effectively enhance the excavator’s productivity.   8. Efficient Trenching When trenching, first excavate the sides of the trench before digging the middle. This approach saves time and effort, reduces fuel consumption, and significantly improves work efficiency.     9. Tips for Continuous Operation During continuous digging, ensure the undercarriage is facing the direction of travel. This technique allows the excavator to move immediately after completing a task, avoiding the need to reposition during travel, which would otherwise waste fuel.   10. Use Economy Mode and Auto-Idle The final fuel-saving tip is to set the engine throttle to the economy mode and select the auto-idle function. When excavation stops, the engine will automatically idle, preventing unnecessary fuel consumption. These small tips might go unnoticed during regular operations, but by adhering to them consistently, you will see a significant reduction in fuel costs over time.   By applying these operational techniques, excavator operators can not only enhance work efficiency but also significantly reduce fuel consumption, saving substantial costs for businesses. With good operating habits, the savings on fuel can accumulate over time, bringing unexpected benefits.     As a Chinese construction machinery manufacturer with over 20 years of experience, LTMG excavators are designed with fuel efficiency in mind. They feature advanced power systems and precise hydraulic control, ensuring that every machine performs reliably under high-intensity operations while minimizing unnecessary fuel waste. Choosing LTMG means choosing a reliable, economical, and efficient partner that brings higher returns to your projects.

leave message

leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
Submit
see more

Service Hours

LTMG offers a 24-hour online response service

Please contact us if you need any help

We will reply ASAP

Contact us #
+86 183 5974 1438

home

products

whatsApp

Contact